MAN expands its zero-emission portfolio

MAN Truck & Bus will be the first European truck producer to launch a small series with a hydrogen combustion engine.

The initially planned small series of around 200 units is to be delivered to customers in Germany, the Netherlands, Norway, Iceland and selected non-European countries as early as 2025. The "MAN hTGX", as the vehicle will be called, offers an alternative zero-emission drive variant for special applications, for example for transporting heavy goods – such as construction work, tank transport or timber transport. The hTGX can also be an environmentally friendly alternative to battery-electric trucks for use in areas without sufficient charging infrastructure or for markets where sufficient hydrogen is already available. MAN will hand over its battery-electric truck to customers for the first time in 2024 and scale it up from 2025. MAN has been the market leader for electric city buses in Europe since 2023.

MAN is continuing to focus on battery-electric vehicles to decarbonize road freight transport. These currently have clear advantages over other drive concepts in terms of energy efficiency and operating and energy costs. However, trucks powered by hydrogen combustion engines are a useful addition for special applications and markets. MAN anticipate that they will be able to best serve the vast majority of their customers' transport applications with battery-powered trucks. For special applications, hydrogen combustion or, in the future, fuel cell technology is a suitable supplement. The hydrogen combustion engine H45 is based on the proven D38 diesel engine and is produced at the engine and battery plant in Nuremberg. The use of familiar technology enables MAN to enter the market at an early stage and thus provides a decisive impetus for the ramp-up of the hydrogen infrastructure.

The hydrogen drive is particularly suitable for special transport tasks that require a special axle configuration or where there is no space for the battery on the frame due to the need for truck body work. The MAN hTGX offers high payloads and maximum ranges of up to 600 kilometres in its initially offered 6x2 and 6x4 axle variants. The H45 hydrogen combustion engine used has an output of 383 kW or 520 hp and a torque of 2500 Nm at 900-1300 rpm. The direct injection of hydrogen into the engine ensures particularly fast power delivery. With hydrogen compressed to 700 bar (CG H2) and a tank capacity of 56 kg, the vehicle can be refuelled in less than 15 minutes. With less than 1g CO2/tkm, the MAN hTGX will fulfil the criteria as a "zero-emission vehicle" under the new planned EU CO2 legislation.

In addition to its earlier and more recent experience with commercial vehicles, MAN is now also developing and testing the hydrogen engine for the MAN Engines division in a wide range of applications on and off the road as well as on water. For example, it is well suited for special vehicles – such as snow cats – for trains on non-electrifiable routes and for excavators and cranes. Use in combined heat and power plants also makes sense, especially if the heat generated can be utilised in addition to the electricity. Source